FROM RESEARCH TO REAL-WORLD IMPACT

Research Programs

SpaceFactory's applied research in robotics, advanced manufacturing, and materials science advances technologies for mobility, infrastructure, and habitat systems in frontier environments. Our research portfolio includes government-funded programs, internally funded R&D, and collaborations with leading U.S. universities.

Field testing of SpaceFactory's Autonomous Flightline Maintenance Vehicle (F-MAV) at Pryor Field Regional Airport, Tanner, Alabama

USAF · SBIR Phase II · 2026–Present

Inertial-Guided Autonomous Mobility

GPS-denied and vision-less autonomous rover for operationally secure flightline logistics and maintainer equipment transport.

SpaceFactrory's Regolith-Based Infrastructure (MATRI(x)) technology tested in a dusty vacuum chamber

NASA · STTR Phase I & II · 2024–Present

Lunar Regolith-to-Infrastructure

Robotic processing and stabilization of bulk regolith to support Moon Base exploration, logistics, and habitat infrastructure. Partner: Michigan Tech

Photograph of regolith-polymer composite 3D print in a vacuum chamber.

NASA · REACT ACO · 2020–2023

Regolith-Based Additive Construction

Advancing additive construction technology using regolith-polymer composite materials in lunar-like cryogenic vacuum conditions.

Conceptual illustration for Expeditionary Manufacturing

Internal R&D · Field Demonstration · 2024–Present

Expeditionary Manufacturing

Mobile manufacturing platforms and rapid point-of-need manufacturing approaches for austere and expeditionary environments.

Photograph of airfield surface overlaid with crack mask for airfield PCI metrology

Internal R&D · Prototype Development · 2026–Present

Airfield PCI / FOD Detection

Vehicle-mounted computer vision and AI/ML models for automated airfield pavement classification and foreign object debris (FOD) detection.

Photograph of a SpaceFactory engineer performing compression testing on a material sample as part of SpaceFactory's Waste-to-Roads (BAMA) research program.

Innovate Alabama · Research Grant · 2026–2027

Waste-to-Roads (BAMA)

Locally sourced mineral and waste-derived feedstocks for durable, resource-efficient road surfaces.

Scanning electron micrographs (SEM) of biofilm formation on lunar regolith simulant.

Internal R&D · NASA/DARPA Proposal · 2022–Present

Microbial Materials & Biomanufacturing

Miicrobial consortia and ISRU feedstocks for biomaterial synthesis and in-space manufacturing, in collaboration with Dr. Rebecca Prescott.

Conceptual illustration for PSA Top-Nested Robotic Deployment

Internal R&D · Study/Proposal · 2026

PSA Top-Nested Robotic Deployment

Robotic placement of interlocking prefabricated aluminum panels for rapid expeditionary airfield deployment.

Conceptual illustration of a modular liquid hydrogen fuel cell for unmanned aerial vehicles.

Internal R&D · Study/Proposal · 2026

Liquid Hydrogen Fuel Cells

Cryogenic liquid hydrogen storage and delivery systems for improved endurance, range, and power in unmanned aerial systems.

Conceptual rendering of SpaceFactory's 3D printed TERA habitat

IR&D · Unbuilt (On-hold) · 2019–2020

Terrestrial Analog Habitat (TERA)

Earth-based habitat demonstrator exploring the terrestrial application of space-derived construction technology.

Conceptual illustration for SpaceFactory's lunar shelter, LINA

NASA · REACT ACO · 2020–2023

Lunar Shelter (LINA)

Design and engineering of a 3D printed regolith overburden shelter for radiation, thermal, and micrometeoroid protection.

Conceptual rendering of SpaceFactory's Inflatable Lunar Habitat

NASA · SBIR Phase I · 2026–Present

Inflatable Lunar Habitat

Inflatable softgoods habitat research using a staged inflation process to emplace regolith overburden for radiation shielding.

Conceptual rendering for SpaceFactory's Mars Habitat (MARSHA) in a clustered formation

NASA · Centennial Challenge · 2018–2019

Mars Habitat (MARSHA)

Award-winning Mars habitat concept and large-scale robotic 3D-printing demonstration developed for NASA’s 3D-Printed Habitat Challenge.